Science and
Technology in Controlling Nanoparticle Size and Shape
Xiangdong
Feng
Ferro Corporation
7500 E. Pleasant VallEy
Independence, OH 44131 USA
Size and shape are critical for certain nanoparticle applications
such as Ceria (CeO2) nanoparticles for gas sensors, solid oxide fuel
cells, oxygen pumps, catalytic supports in automobile exhaust
system, and abrasives for chemical mechanical planarizations.
This study is
to elucidate the science and technology for controlling nanoparticle
ceria in size and shape.
Nanoparticles of
CeO2 are synthesized through a hydrothermal process. They are
characterized using XRD, TEM, SEM, XPS, NMR, and size analyzer.
Systematic study
showed that the primary and secondary particle sizes of these
particles can be controlled independently. Precise control is
achieved through manipulating the concentrations of starting cerium
ions and dopant ions, the amount of base used, the reaction
temperature, and the reaction duration. The particle shape can be
controlled by controlling different synthesis environment using
different types of bases such as urea, ammonia, and potassium
hydroxide. This environmental control preferentially promotes the
low energy surface growth and formation of high energy facets of
nanocrystalline CeO2 to achieve shape control.
The science in
the precise size and shape control of the nano CeO2 particles is
achieved through understanding the particle formation mechanism. The
technology of precise size and shape control is realized through
properly manipulating the experimental conditions to direct
nanoparticle grow in the way our industry desires them to.
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